Posts Tagged ‘aluminum’

Are Aluminum Bottles Greener than Glass?

Wednesday, July 29th, 2009

By BC Upham | July 17th, 2009 3 Comments

Aluminum as a substitute for glass bottles has been inching its way into the consumer experience in the last few years, most notably in the US in the form of beer bottles from Anheuser-Busch and Iron City Beer, a popular regional brand founded in Pittsburgh. Coca-cola has also announced plans to roll out aluminum bottles in this country, though only in limited venues.
Now Rexam, one of the world’s largest consumer packaging companies, has developed a lighter, resealable aluminum bottle that it hopes will replace glass bottles for many beverages, including wine.

Weighing Renewability
Rexam uses a manufacturing process, DWI, or “drawn wall ironed,” which uses substantially less metal than impact extrusion, a more common method. The company claims that the low weight of their bottle, 20 grams (.75 oz), compared to 180-200 grams for glass, markedly decreases its carbon footprint, in the form of lower manufacturing and distribution costs.
But there are many factors to consider when determining environmental impact. As Slate explained in an article for St. Patrick’s Day, while aluminum may be lighter than glass, aluminum takes more energy to extract from the ground and to manufacture. Bauxite mines, which produce the raw ore for aluminum, have also been involved in environmental controversies.
On the other hand, about 45 percent of aluminum cans are recycled, versus a mere 25 percent for glass bottles. And most aluminum cans have more recycled material than glass bottles. In fact, two thirds of the aluminum ever produced is still in use today.
The conclusion? Locally bottled beers are best served in glass, especially if your town has a strong glass recycling program. On the other hand, if you drink ales that hail from across state or national borders, aluminum cans are the way to go. Presumably this applies to the slightly heavier aluminum bottles, if and when they arrive in bars and supermarkets en masse.
By the way, the greenest option for drinking a brew is from the tap.

Making Choices

Monday, June 22nd, 2009

We all have to make difficult choices with conflicting points of view or bodies of evidence.  No decision in my business life has been more challenging than when it came down to the time to decide what material we were going to use for our packaging. We believed our packaging had to be as green as our formulas and yet be able to share our message to consumers on our brand image. We had to consider the environment, safety and our position as a company that cares about the planet, nature, and you. We know our brand is Eco-Nature Care and we had to make sure the packaging also spoke the brand image.

We looked at glass. It offered the natural qualities that we wanted, was easy to recycle, easy to mold, and it was inexpensive. It all came down to three major issues. First, we were concerned about the carbon footprint of shipping the heavy glass bottled products from the manufacturer to the stores. Secondly, we were concerned about the consumer safety —  slippery glass bottles in the shower or bathtub sound like a bad idea. And finally, another heath related concern for  us was the use of silica in making glass.  While natural, silica has been linked to lung cancer in both the mining and manufacturing phases.

The health effects of silica have been documented:

Silicosis is the disease most associated with crystalline silica exposure; it is incurable but preventable. This debilitating and often fatal lung disease persists worldwide despite long-standing knowledge of its cause and methods for controlling it.

http://www.cdc.gov/niosh/docs/2002-129/pdfs/02-129pre.pdf

 

We eliminated glass because of safety.

We also considered plastic for our packaging.  Plastic was the most inexpensive and lightweight material. It was durable, pliable and can be formed into any shape, size or color you want.  The downside was that it is derived from petroleum and can be challenging to recycle depending on your community and the different types of plastic.

At the end of the day, we decided we needed something easy to recycle in every community.  There are also concerns on types of plastics and the health effect here as well.  Here in Oregon, we are generally concerned that there is too much plastic is making it into our oceans.

Finally, we considered aluminum.  Aluminum was our most expensive alternative and offered us the least flexibility in shapes.  We liked the attributes of being easy to recycle, the lower cost of shipping aluminum versus glass and that fact that aluminum can be recycled indefinitely were some major reasons for us to consider the use of this material. While there are concerns that aluminum is linked to diseases we have looked at the leaching of aluminum into our products. To avoid the possibility of leaching we are using the same barrier as soda cans.

While I know there is never a perfect solution and as my father use to say: that is why there are 31 flavors of ice cream…. Because you cannot please everyone.” We elected to satisfy our beliefs.  We know that there will be people who disagree and we respect their opinions. We have made our decisions NOT based on costs but what we believe are better for the planet, nature and you.  We have also made a hard stand on not using mixed materials in our products to avoid difficulty in recycling; you will not see any pumps on our products. One type of material makes recycling easier and aluminum is the number one most recycled material.

The argument will go on for another century on what is best … I only know that we made our decision based on the best information available at the time, our aspirations as a brand, and our family’s integrity. For more information check out http://www.recycling-revolution.com/recycling-facts.html

 

Mike

President/Founder Eco-Nature Care

www.econaturecare.com

More on Y no pump

Monday, May 25th, 2009

Eco-Nature Care™ is committed to using only what we need and we encourage you to do the same. We don’t use any superfluous ingredients in our products like added color and we apply the same minimized  philosophy to our packaging. You might have noticed that we don’t use bottles with pumps and other froufrou features because they really aren’t necessary. Both are bottles are caps are made of the same recyclable aluminum. This means that the cap and bottle can be easily recycled in one place. 

 

Bottles with pumps and other components are much more complicated. The bottles may be recyclable but the springs, straw, and pump are not. Over time these excess pieces can really add up and end up in landfills. 

p1010063

 

Earth911 is a cool website that features a search engine where you can entire what you want to recycle and your zip code to find facilities near you. Out of curiosity, I searched for plastics numbers 1-7 and bottle caps within 25 miles of Lake Grove, Oregon (Eco-Nature Care HQ). Here are some of my findings:


# 1 Plastic PET or PETE (clear water bottle plastic) can be recycled in 29 locations.

# 2 Clear HDPE can be recycled in 31 locations.

# 2 Colored HDPE can be recycled in 35 locations.

#3 Plastic can be recycled in 21 locations.

# 4 Plastic LDPE can be recycled in 20 locations.

#5 Plastic Polypropylene can be recycled in 21 locations.

# 6 Plastic Polystyrene can be recycled in 30 locations.

# 7 Plastic Other Can be recycled in 20 locations.

Plastic Bottle Caps can be recycled in 1 location, the downtown Aveda Store.

(I went to the Aveda website and I applaud them for offering a recycling option but at the present they only accept rigid plastic caps and will not accept any plastic caps that you can bend with your hands.) 


Really? Only one place to recycle plastic caps and no options for plastic pumps? While it seems like there are quite a few plastic recycling options, it is worth noting that many of them only accept certain types of plastic or even specialize in one type. You would need to drive all over town to properly dispose of all of the recyclable parts and again, the pump ends up in the trash. 

 

I did a similar search for aluminum. 

Aluminum can be recycled in 40 locations. The Eco-Nature Care cap and bottle are recycled in the same place and nothing ends up in the landfill. 

p1010064

The simplified one-material, renewable aluminum packaging of Eco-Nature Care™ helps facilitate recycling and minimizes waste.


We hope that you will make the small sacrifice of being without a pump in the spirit of “less is more”!

“A Day in the Life of a Recycled Can”

Tuesday, May 5th, 2009

can

I found a cool blurb about “A Day in the Life of a Recycled Can” at ThinkGreen.com and I thought that you might be interested. Our aluminum bottles and caps are just like thick beverage (soda, beer, even what some of you call “pop”) cans. The following is an excerpt from their website:

 

Aluminum Cans

On average, Americans drink one beverage from an aluminum can every day. But we recycle just over 50% of the cans we use.

Aluminum-can manufacturers have recently upped the ante and are setting out to recycle 75% of the cans by 2012.

Since the cans are 100% recyclable, we could drastically reduce the energy needed to produce brand new cans simply by recycling our empties.

An aluminum can is able to be returned to the shelf, as a new can, as quickly as 60 days after it’s put into your recycling container.

Coast-to-coast, there are about 10,000 locations that buy aluminum, making it easy for Americans to redeem their used beverage cans for cash. In fact, recycling aluminum cans is a $1 billion/year industry in this country.

Recycling one aluminum can saves enough energy to run a television for three hours or to burn a 100-watt light bulb for four hours.

A Day in the Life of a Recycled Can

Customer takes can to a recycling center or puts it into a recycling bin.

The can is transported to a processing facility.

A giant magnet lifts out cans that are made of metals such steel. Since aluminum cans aren’t magnetic, they drop down to a conveyor belt and are gathered.

The aluminum is shredded, washed and turned into aluminum chips.

The chips are melted in a large furnace.

The melted aluminum is poured into molds called “ingots.”

The ingots are taken to a factory where they’re melted into rolls of thin, flat sheets.

From the sheets, manufacturers make new products, including new beverage cans, pie pans, license plate frames, and aluminum foil.

Beverage companies fill the cans and deliver them to grocery stores for customers to purchase.

Customers take used cans to a recycling center and the process starts all over again.

 

Yay aluminum! Read more at: http://www.thinkgreen.com/recycle-what-detail?sec=metals&prod=aluminum-cans

 

Marissa

Y no pump?

Thursday, April 30th, 2009

By using single material packaging we make recycling easy. Packaging with various components made from different materials (Like PET bottles with polypropylene closures, tubes, and pumps that have spring mechanisms inside the tubes) makes recycling difficult. According to Wikipdedia’s blurb on plastics:

“recycling plastics has proven difficult. The biggest problem with plastic recycling is that it is difficult to automate the sorting of plastic waste, and so it is labor intensive. Typically, workers sort the plastic by looking at the resin identification code, though common containers like soda bottles can be sorted from memory. Other recyclable materials, such as metals, are easier to process mechanically.” Click here to read the rest of the article.

 

The simplified one-material, renewable aluminum packaging of Eco-Nature Care™ facilitates easier recycling and minimizes waste.

We hope that you will make the small sacrifice of being without a pump in the spirit of “less is more”!

 

Mike and Marissa

 

Our first run!

Wednesday, April 15th, 2009

Our bottlesThe first of our 100,000 bottles started moving down the line at the plant yesterday morning! The full run will take 3 days. My dad, Mike (President/Founder) visited the Toronto bottling plant to oversee our first production run and he says that the product looks even better than the prototypes.

 

 

We had to apply the labels for the mock-ups by hand … while my dad’s turned out  fairly well (most of mine were pretty crooked and lumpy), I’m sure the professional machine-applied labels look infinitely better. No more ink-jet home-printed sample stickers here! 

photo-41

I’m so excited to see the real finished product!

The photos look great and we could not be any happier with the results. We already have over 120 stores signed up with more to come in the next 30 days. Our goal is to be in 500 stores by July 1st.  

 

 

I hope that you enjoy some of the photos that he stealthily snapped on his iPhone …

 

 

 

Apparently, you aren’t supposed to take pictures in the plant but the workers smiling for the camera (below) don’t seem to mind very much. ;)

photo-6We’ll keep you updated! And now, as Jon Stewart would say, here’s your moment of zen: 

photo-8I’m pretty sure that this was not taken at the plant … he sent it to me with the caption “We are on fire” … perhaps a little theatrical but we can’t help being stoked!

 

-Marissa